yield cost calculation in hot roll mill

U001en Hot-Rolled Steel Sheets and Coils

manufactures a wide range of Hot-Rolled Steel Sheets and Coils in accordance with Japanese Industrial Standards (JIS), the standards of other countries, and our own strict standards. Our Hot-Rolled Steel Sheets and Coils are applied to a wide range of applications such as, automobiles, electrical appliances, construction materials, containers, and

American Asphalt Paving Co - Calculator - Asphalt

This calculator will estimate the number of tons of asphalt/hot mix that will be required. This estimate is based on a density for the mix of 150 lbs per cubic foot. Please note that densities will vary somewhat between different mixes, but this value is a standard "rule of thumb" for estimating.


Integrated Mill Product produced from a BOF (Basic Oxygen Furnace) Mini Mill Product from Electric Arc Furnace Plate Flat rolled finished steel products within the following: .180" or thicker over 48" or .230" or thicker over 8" Strip Mill Plate Strip mill plate is leveled from coil.

Coil & Sheet Calculators | Steel Warehouse

Explore Our Available Steel Products & Grades . Our knowledge and experience give nearly accurate delivery of High Carbon, Low Carbon, Stainless Steel products processed and packaged to your exact specifications.

Calculating Rolled Throughput Yield (RTY) – Gemba Academy

Sep 12, 2007· RTY – Rolled throughput yield as I can see is more concerned with how effective the current process is. It accounts for how many parts are accepted with or with out defect. Unacceptable parts are scrapped. Therefore this is a measure of yield throughout an entire process which is a different measure than DPU and DPMO.

by Umut Hanoglu Supervised by Prof. Božidar Šarler

THE ROLL Temperature loss during hot rolling by Seredynski (1973) is: is the heat transfer coefficient of roll strip interface in, is the revolutions per minute. and are the strip and roll temperatures in Kelvin. and are of the roll. Rise of roll's surface temperature estimated by Roberts (1983) is:


Feb 25, 2016· Calculation of roll force is important because calculation of torque and power in a rolling mill is based on calculation of roll force. ... roll cost per ton. It is a fact that all mill rolls ...


ABB DRIVES AND CONTROL SYSTEM FOR HOT FLAT ROLLING MILLS IMPROVES YIELD AND QUALITY BY LARS MJÖRNING * SYNOPSIS: ABB have through the years delivered a large number of drive and control systems to rolling mills in the steel industry, helping mill crews to produce rolled material with a higher effiency and improved yield and quality.

hot-roll A36 Product Guide from Online Metals

The most common low-carbon structural steel in the world, A36 Hot Roll Steel is strong, heavy, ductile, and cheap. It is exceptionally easily to weld and has good machinability properties. It is typically used for general structural purposes such as bridges and buildings. Other resources. Safety Data Sheet | Weight Calculator | Mill Test Reports

Hot rolled :: ArcelorMittal USA

All flat rolled coil steel is initially hot rolled by passing a slab through a multi-stand hot rolling mill to produce a wide variety of thicknesses up to one inch thick. Modern state-of-the-art process control computers set up and monitor all the equipment necessary to roll …

Tata Steel Limited

The Shearing Line at the Hot Strip Mill enables Tata Steel to serve customers who require Hot Rolled Sheets and Plates of various grades. The Shearing Line is about 100 metres long with the following facilities : uncoiler, 5 roll flattener, 9 & 17 roll levellers, flying shear, conveyor belts, stackers, discharge table and weigh bridge in a

Steel Forming Process: Hot Rolled, Cold Rolled, Forging ...

Steel Forming Process: Hot Rolled, Cold Rolled, Forging & Casting Home > Steel Forming Process: Hot Rolled, Cold Rolled, Forging & Casting When choosing a steel materials for a job, it is important to know the difference between the different types of steel grades, steel process available, how it is used and the advantages of including it in ...

Rolling Process - an overview | ScienceDirect Topics

The hot rolling process must produce a slab, plate or sheet with not only accurate dimensions through the thickness across the width and along the length but also with certain surface characteristics, flatness and edge quality. In addition, the final as-hot rolled microstructure plays an important role in terms of how the material will respond to the cold rolling process and the final ...


possible by quick and frequent roll changes in the hot rolling mill. A cost model was developed and evaluated by system dynamics simulation (Sterman 2000) in order to analyse the effect on overall mill economy as margin costs for reheat energy, tied capital and work roll consumption vary in response to changed setup times.


Secondary scale on hot strip and the impact on wear is another issue. Stresses from Hertzian pressure in 4-high cold mill back up rolls were measured years ago, the results were never published, but of high interest - also, maybe later. K. H. Schröder July 2003 K. H. Schröder: A BASIC UNDERSTANDING OF THE MECHANICS OF ROLLING MILL ROLLS

HOT ROLLING - FLAT PRODUCTS | Primetals Technologies

HOT STRIP MILL — HIGHEST PERFORMANCE FOR NEW AND EXISTING STEEL MILLS The demand for hot rolled strip is growing in multiple ways. To remain competitive, new and existing mills must meet this challenge in the best possible way. The production of hot strip is a …

Temper Passing | Metal Processing Machinery | American Steel

A temper mill is also used to make cold rolled after annealing to assure a consistent quality. After the material is made hot rolled, it needs to be pickled and cold reduced. Cold reducing increases the yield strength and the material can be too hard to be used for any type of deep draw work or accurate bending.

Rolling (metalworking) - Wikipedia

These backup rolls are larger and contact the back side of the smaller rolls. A four-high mill has four rolls, two small and two large. A cluster mill has more than 4 rolls, usually in three tiers. These types of mills are commonly used to hot roll wide plates, most cold rolling applications, and to roll foils.

Calculator for Rolled Length of Roll of Material

An example of rolled material would be a rolled carpet or a rolled sheet of paper from the paper mill. The length units that can be used are yard, feet, inch, meter, centimeter, millimeter, mil, and micron. A mil is equal to one thouh of an inch. ... Calculator for Rolled Length of Roll of Material with Area Calculation:


Hot-Rolled cut lengths are available between 16 and 40 feet. Steel Dynamics can maintain all ASTM tolerances for diameter, length, and straightness on all hot rolled products. The Engineered Bar Products Rolling Mill metallurgical lab has the capability to provide …

Cold Rolling of Steels – IspatGuru

The primary purpose of cold rolling of steels is to reduce the thickness of the hot rolled steel strips (normally in the range of 1.5 mm to 5 mm) into thinner thicknesses (usually in the range of 0.12 mm to 2.5 mm) which cannot be normally achieved during hot rolling in a hot strip mill.

Technical Report UDC 621 . 771 . 25 Progress of Bar and ...

the three-roll finishing rolling mill that was installed almost 20 years ago to comply with them. To be able to comply with customers' needs and obtain improvements in productivity and reductions in production cost, it was decided to renew the finishing mill with three-roll rolling mills of the latest design.

cost model hot rolled coil rolling mill conversion costs

The table above shows the format of the cost model that estimates hot rolled coil conversion costs from carbon steel slab, on a traditional continuous hot strip mill [not a reversing mill]. Mill output is assumed to be steel coil of standard width (typically ~1.8m wide) and of ~1-3mm gauge.

Mill Cost Model - Seamless Tube - 2016

Mill Cost Model - Seamless Tube - 2016 Conversion costs for a typical steel tube plant. Seamless Tube and Pipe Cost Modelling Notes and Assumptions The Steel Costing Model The cost model shown above illustrates how steel tubemaking costs can be estimated through a simple cost benchmarking approach.

Difference Between Hot and Cold Rolled Steel | Metal ...

Sep 11, 2014· Customers often ask us about the differences between hot rolled steel and cold rolled steel.There are some fundamental differences between these two types of metal.The differences between hot rolled steel and cold rolled steel relates to the way these metals are processed at the mill, and not the product specification or grade.


With six plants producing hot-rolled steel and one high-mill plant in Pohang and Gwangyang, POSCO manufactures 9.8 million tons hot-rolled steel products per year. Some of the hot-rolled coils produced at our hot-rolling plants are sold as finished products while others

Rolled Throughput Yield Calculator - QI Macros

» Rolled Throughput Yield. Rolled Throughput Yield Calculator Excel. Purpose: To calculate Rolled Throughput Yield. Each step in a process may produce seemingly good results, but the cumulative effect of defects in each step may result in a much lower yield overall.

HOT ROLLING PRACTICE – An Attempted Recollection

1 HOT ROLLING PRACTICE – An Attempted Recollection Saral Dutta. B. Tech. (Hons.), I.I.T. Executive Director, ISP & RMD, SAIL (Retired) Rolling is a metal forming process in which metal stock is passed through a pair of rolls.